F. No. J-11011/623/2009- IA II (I)

Government of India

Ministry of Environment and Forests

(I.A. Division)

Paryavaran Bhawan

CGO Complex, Lodhi Road

New Delhi – 110 003

 

E-mail : pb.rastogi@nic.in

           Telefax : 011: 2436 7668

 

Dated 9th December, 2009

To,                                                                                                 

            The Director (Plant)

            M/s ACC Limited, Sindri Cement Works

            P.O. ACC Colony, Sindri

            District Dhanbad – 828 124

            Jharkhand.

           

            E-mail :  kmgupta@acccement.com ; Fax No: 0326 - 2251 236 ;

                                                       

Subject :   Expansion of Cement Grinding Unit (1.0 MTPA to 2.5 MTPA) at Sindri Cement Works, District Dhanbad, Jharkhand by M/s ACC Limited - TORs reg.

Ref.       :  Your letter no. SDRW/DP/57 dated 6th October, 2009.

 
Sir,               

Kindly refer your letter no. SDRW/DP/57 dated 6th October, 2009 alongwith project documents including Form-I, Pre-feasibility Report and draft ‘Terms of Reference’ as per the EIA Notification, 2006.  It is noted that proposal is for the expansion of Cement Grinding Unit (1.0 MTPA to 2.5 MTPA) at Sindri Cement Works, District Dhanbad, Jharkhand by M/s ACC Limited.

 

            Draft Terms of Reference (TOR) have been discussed and finalized during the 5th Expert Appraisal Committee (Industry) meeting scheduled for 24th–25th November, 2009 for preparation of EIA/EMP.    Following are the ‘TORs’:

 

1.      Present land use should be prepared based on satellite imagery.

2.      Location of national parks / wildlife sanctuary / reserve forests within 10 km. radius should specifically be mentioned alongwith map showing landuse / landcover, reserved forests, wildlife sanctuaries, national parks, tiger reserve etc.

3.      Project site layout plan showing existing raw materials, fly ash and other storage plans, bore well or water storage, aquifers (within 1 km.) dumping, waste disposal, green areas, water bodies, rivers/drainage passing through the project site should be included.

4.      Permission and approval for the use of forest land, if any, and recommendations of the State Forest Department regarding impact of proposed expansion on the surrounding reserve forests, if applicable, should be included.

5.      A list of industries containing name and type in 25 km radius should be incorporated.

6.      List of raw material required and source alongwith mode of transportation should be included. All the trucks for raw material and finished product transportation must be “Environmentally Compliant”.

7.      Studies for fly ash, muck disposal, slurry, sludge material and solid waste generated should also be included.

8.      Manufacturing process details for the cement grinding unit with energy conservation and reduction plan should be included.

9.      Mass balance for the raw material and products should be included.

10.  Energy balance data for all the components should be incorporated.

11.  Site-specific micro-meteorological data using temperature, relative humidity, hourly wind speed and direction and rainfall should be collected.

12.  Data on existing ambient air, stack emission, fugitive emissions data; water requirement and water balance cycle; generation, re-utilization and disposal of solid/ hazardous waste for the existing plant and predicted increase in pollution load (GLCs) due to proposed expansion should be incorporated.

13.  Point-wise compliance to the specific and general conditions stipulated in the environmental clearance for the existing cement plant/grinding unit.

14.   Sources of secondary emissions, its control and monitoring as per the CPCB guidelines should be included.

15.  A full chapter on fugitive emissions and control technologies should be provided.

16.  Ambient air quality at 8 locations within the study area of 10 km., aerial coverage from project site with one AAQMS in downwind direction should be carried out.

17.  The suspended particulate matter present in the ambient air must be analyzed for the presence of poly-aromatic hydrocarbons (PAH), i.e. Benzene soluble fraction. Chemical characterization of RSPM and incorporating of RSPM data.

18.  Determination of atmospheric inversion level at the project site and assessment of ground level concentration of pollutants from the stack emission based on site-specific meteorological features.

19.  Air quality modeling for all the plants proposed including mine for specific pollutants needs to be done. APCS for the control of emissions within 50 mg/Nm3 should be included.

20.  Action plan to follow National Ambient Air Quality Emission Standards issued by the Ministry vide G.S.R. No. 826(E) dated 16th November, 2009 should be included.

21.  Ambient air quality monitoring modeling alongwith cumulative impact should be included for the day (24 hrs) for maximum GLC alongwith following :

                    i)      Emissions (g/second) with and without the air pollution control measures

                   ii)      Meteorological inputs (wind speed, m/s), wind direction, ambient air temperature, cloud cover, relative humidity & mixing height) on hourly basis

                 iii)      Model input options for terrain, plume rise, deposition etc.

                 iv)      Print-out of model input and output on hourly and daily average basis

                  v)      A graph of daily averaged concentration (MGLC scenario) with downwind distance at every 500 m interval covering the exact location of GLC.

                 vi)      Details of air pollution control methods used with percentage efficiency that are used for emission rate estimation with respect to each pollutant

               vii)      Applicable air quality standards as per LULC covered in the study area and % contribution of the proposed plant to the applicable Air quality standard. In case of expansion project, the contribution should be inclusive of both existing and expanded capacity.

              viii)      No. I-VII are to be repeated for fugitive emissions and any other source type relevant and used for industry

                 ix)      Graphs of monthly average daily concentration with down-wind distance

                  x)      Specify when and where the ambient air quality standards are exceeded either due to the proposed plant alone or when the plant contribution is added to the background air quality.

                 xi)      Fugitive dust protection or dust reduction technology for workers within 30 m of the plant active areas.

22.  Impact of the transport of the raw materials and end products on the surrounding environment should be assessed and provided.

23.  One season data for gaseous emissions other than monsoon season is necessary.

24.  An action plan to control and monitor secondary fugitive emissions from all the sources as per the latest permissible limits issued by the Ministry vide G.S.R. 414(E) dated 30th May, 2008.

25.  Source of surface/ground water, level and chemical analysis for water to be used. If surface water is used from river, rainfall, discharge rate, quantity, drainage and distance from project site should also be included.

26.  Ground water analysis with bore well data, litho-logs, drawdown and recovery tests to quantify the area and volume of aquifer and its management.

27.  Ground water modeling showing the pathways of the pollutants should be included

28.  A scheme for rainwater harvesting have to be put in place. Incorporation of water harvesting plan for the project is necessary, if source of water is bore well. Efforts should be made to make use of rain water harvested. If needed, capacity of the reservoir should be enhanced to meet the maximum water requirement. Only balance water requirement should be met from other sources.

29.  Permission for the drawl of 40 m3/day ground water from the CGWA/SGWB and water balance data including quantity of effluent generated, recycled and reused and discharged should be provided. Methods adopted/to be adopted for the water conservation should be included.

30.  A note on the impact of drawl of water on the nearby River during lean season.

31.  Surface water quality of nearby River (60 m upstream and downstream) and other surface drains at eight locations must be ascertained. 

32.  A note on treatment of wastewater from different plants, recycle and reuse for different purposes should be included.

33.  Ground water monitoring minimum at 8 locations and near solid waste dump zone, Geological features and Geo-hydrological status of the study area are essential as also.  Ecological status (Terrestrial and Aquatic) is vital.

34.  Action plan for solid/hazardous waste generation, storage, utilization and disposal.

35.  A note on the treatment, storage and disposal of all type of solid waste should be included.

36.  End use of solid waste and its composition should be covered.  

37.  All stock piles will have to be on top of a stable liner to avoid leaching of materials to ground water.

38.  Acton plan for the green belt development plan in 33 % area should be included. The green belt should be around the project boundary and a scheme for greening of the traveling roads should also be incorporated.  All rooftops/terraces should have some green cover.

39.  Detailed description of the flora and fauna (terrestrial and aquatic) should be given with special reference to rare, endemic and endangered species.

40.  Socio-economic development activities need to be elaborated upon.

41.  Disaster Management Plan including risk assessment and damage control needs to be addressed and included.

42.  Occupational health of the workers needs elaboration. Health effects of other metals used and health hazard plans based on monthly correlation of these metal related diseases and people affected and mitigation plans. Arsenicosis Management Plan if Arsenic is present in ore, rock, coal, fly ash, water. Action Plan for protecting the workers against hazardous chemicals such as Sulphuric acid, pesticides, solvents etc.

43.  Occupational health of the workers needs elaboration including evaluation of noise, heat, illumination, dust, any other chemicals, metals being suspected in environment and going into body of workers either through inhalation, ingestion or through skin absorption and steps taken to avoid musculo-skeletal disorders (MSD), backache, pain in minor and major joints, fatigue etc. Occupational hazards specific pre-placement and periodical monitoring and periodical monitoring should be carried out. The detailed plan to carry out above mentioned activity should be mentioned.

44.  Plan for the implementation of the recommendations made for the cement plant in the CREP guidelines must be prepared.

45.  A note on identification and implementation of Carbon Credit project should be included.

46.  Total capital cost and recurring cost/annum for environmental pollution control measures.

47.  Public hearing issues raised and commitments made by the project proponent on the same should be included separately in EIA/EMP Report in the form of tabular chart. 

48.  Any litigation pending against the project and / or any direction / order passed by any Court of Law against the project, if so, details thereof. 

 

These ‘TORs’ should be considered for the preparation of EIA / EMP report for the expansion of Cement Grinding Unit (1.0 MTPA to 2.5 MTPA) at Sindri Cement Works, District Dhanbad, Jharkhand in addition to all the relevant information as per the ‘General Structure of EIA’ given in Appendix III and IIIA in the EIA Notification, 2006. The EIA/EMP as per TORs should be submitted to the Chairman, Jharkhand State Pollution Control Board (JSPCB), Jharkhand for public consultation. The JSPCB shall conduct the public hearing/public consultation as per the provisions of EIA notification, 2006.

 

            You are requested to kindly submit the final EIA/EMP prepared as per TORs and incorporating all the issues raised during Public Hearing / Public Consultation to the Ministry for considering the proposal for environmental clearance.

 

                                                                                                                        (Dr. P.B. Rastogi)

                                                                                                                        Director

Copy to :   The Chairman, Jharkhand State Pollution Control Board, T.A. Division Building (Ground Floor) H.E.C., Dhurwa, Ranchi – 834 004, Jharkhand.

 

 

                                                                                                                       (Dr. P.B. Rastogi)

                                                                                                                        Director

 

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