APPENDIX I
(See Paragraph-6)
FORM 1
Note : If space provided against any parameter is inadequate, Kindly upload supporting document under 'Additional Attachments if any'  at the last part of the Form1. Please note that all such Annexures must be part of single pdf document.
(I) Basic Information
S.No.Item Details
Is your project Comes under Notified Industrial Area NA
Whether proposal involved violation of EIA notificationN/A
Weather Consent to Establishment ObtainedN/A
Upload copy of CTE N/A
1.
Name of the Project/s Increase in clinker production from 1.67 million TPA to 2.0 million TPA and cement production from 2.40 million TPA to 3.00 million TPA through up-gradation and optimization of plant parameters/capacity utilization
Brief summary of projectAnnexure-Brief summary of project
Proposal Number IA/CG/IND/79181/2018
Project Cost 4841 lacs
2.
S. No. in the schedule3(b) Cement plants
Project Sector Industrial Projects - 1
3. Proposed capacity/area/length/tonnage to be handled/command area/lease area/number or wells to be drilled Increase in clinker production from 1.67 million TPA to 2.0 million TPA ( Percentage increase – 20%) and cement production from 2.40 million TPA to 3.00 million TPA (Percentage increase – 25%) through up-gradation and optimization of plant parameter/ capacity utilization ha.
4.
New/Expansion/ModernizationExpansion
Proposal NumberIA/CG/IND/79174/2007
MoEFCC file number(Previous EC)IA-J-11011/404/2007-IA-II(I)
Uploaded EC letterAnnexure-Uploaded EC letter
5. Existing Capacity/Area etc. 587.119 ha.
6. Category of project i.e. 'A' or 'B' A
7.
Does it attract the general condition? If yes, please specify No
8.
Does it attract the specific condition? If yes, please specify No
9.
Location of the projectBaikunth (Bahesar, Kundru & Tandwa)
Shape of the project landBlock (Polygon)
Uploaded GPS fileAnnexure-GPS file      
Uploaded copy of survey of India ToposheetAnnexure-Survey of india toposheet
Plot/Survey/Khasra No.85/2, 84/2, 105, 86, 615/2, 619/4, 599 etc.
Town / VillageBaikunth (Bahesar, Kundru & Tandwa)
State of the projectChhattisgarh
Details of State of the project
S.no State Name District Name Tehsil Name
(1.)ChhattisgarhRaipurTilda
10.
Nearest railway station along with distance in kms Baikundth, 0.01 km
Nearest airport along with distance in kms Raipur, 34.50 km
11. Nearest Town/City/District Headquarters along with distance in kms Tilda , 5.00 km
12. Village Panchayats, Zila Parishad, Muncipal Corporation, Local body (Complete postal address with telephone nos. to be given) Tilda
13. Name of the Applicant Anish
14. Registered Address Century Bhawan, dr. Annie Besent Road
15.
Address for correspondance:
Name of the Company M/S. CENTURY TEXTILES AND INDUSTRIES LIMITED (UNIT: CENTURY CEMENT)
Name of the Applicant Anish
Designation (Owner/ Partner/ CEO) President
Pin code 493116
E-mail ashwanikumar.singh@adityabirla.com
Telephone No. 07721-261222
Fax No. 07721-261230
Copy of documents in support of the competence/authority of the person making this application to make application on behalf of the User Agency . Annexure-Uploaded Copy of documents in support of the competence/authority
16.
Details of Alternative Sites examined, if any. Location of these sites should be shown on a toposheet No
17. Whether part of Interlinked projects? No
18. Whether separate application of Interlinked project has been submitted? N/A
19.
If Yes, MoEF file numberN/A
Date of submissionN/A
20. If No, Reason N/A
21.
Whether the proposal involves Approval/ Clearance under: if yes, details of the same and their status to be given
(i) Whether the proposal involves approval/clearance under the Forest (Conservation) Act,1980?No
(ii) Whether the proposal involves approval/clearance under the wildlife (Protection) Act,1972?No
(iii) Whether the proposal involves approval/clearance under the C.R.Z notification, 2011?No
22.
Whether there is any Government Order/Policy relevant/relating to the site?No
23.
Whether any Forest Land Involved?No
Area of Forest land Involved (hectares)N/A
24.
Whether there is any litigation pending against the project and/or land in which the project is proposed to be set up?No
(a) Name of the CourtN/A
(b) Name of the Sub courtN/A
(c) Case No.N/A
(d) Orders/directions of the court, if any and relevance with the proposed projectN/A
(II) Activity
1 Construction, operation or decommissioning of the Project involving actions, which will cause physical changes in the locality (topography, land use, changes in water bodies, etc.)
S.No Information/Checklist confirmation Yes/No Details there of (with approximate quantities/rates, wherever possible) with source of information data
1.1 Permanent or temporary change in land use, land cover or topography including increase in intensity of land use (with respect to local land use plan) No There will be no change in the land use as no new/additional land is required. It is proposed to upgrade the existing pyro processing lines in kiln 1 & 2 to enhance clinker productivity along with improved fuel and power efficiency at cement production units to reduce variable cost of clinker production and also to capitalize on the projected improved cement demand. It is also proposed for up gradation in cooler, cement mill, packing section, etc. Extensive greenbelt has already been developed
1.2 Clearance of existing land, vegetation and buildings? No The land has already occupied. No clearance is required.
1.3 Creation of new land uses? No
1.4 Pre-construction investigations e.g. bore houses, soil testing? No
1.5 Construction works? Yes Minor work is required as new structure for shifting of equipment from +81.0 Meter to ground floor is proposed which is available just beside to existing structure.
1.6 Demolition works? No
1.7 Temporary sites used for construction works or housing of construction workers? No Not required as plant is already in operation and capacity utilization will be executed through existing plant staff/contracted labour
1.8 Above ground buildings, structures or earthworks including linear structures, cut and fill or excavations and fill or excavations No Not required for the reason as stated above
1.9 Underground works including mining or tunnelling? No
1.10 Reclamation works? No
1.11 Dredging? No
1.12 Offshore structures? No
1.13 Production and manufacturing processes? Yes As submitted, cement plant is already in operation for production of 2.40 million tonne of cement and 1.67 million tonne of clinker and enhancement will be achieved through certain modification and optimization of operation parameters only, and existing manufacturing process will continue, hence physical changes is not envisaged in the locality in terms of topography land use process etc. Please refer the enclosed PFR and technical specification towards the proposal.
1.14 Facilities for storage of goods or materials? Yes All the raw materials like coal, gypsum, fly ash etc are stored above the ground level under covered shed for existing operation. Storage systems like Silos/ Bins / Closed Sheds with aeration & extraction system have been in place to store raw material, binder, gypsum, fly ash and cement etc. No new facility is required for storage of raw material.
1.15 Facilities for treatment or disposal of solid waste or liquid effluents? Yes Effluent from existing plant is from boiler blow down from TPP, cooling tower bleed, DM Plant blow down and waste water from domestic section. The waste water is already being treated in the existing Sewage treatment plant of 250 x 2 KLD and 60 KLD which is being reused in plant for various purposes. The treated water is being reused in the plant process, dust suppression and gardening purposes. From Cement Plant, no waste water is being generated as it is a dry process. The total quantity of
1.16 Facilities for long term housing of operational workers? No Residential colony for staff and workers has already been provided in the Cement plant
1.17 New road, rail or sea traffic during construction or operation? No No construction is required. The coal has already been transported through railway siding. All the transportation system of raw material and products are in line with requirement. No further proposal is involved.
1.18 New road, rail, air water borne or other transport infrastructure including new or altered routes and stations, ports, airports etc? Yes Development of separate road for truck dispatch is proposed to avoid the accumulation of trucks. Development of separate truck parking is also proposed and will having area of 2982 m2.
1.19 Closure or diversion of existing transport routes or infrastructure leading to changes in traffic movements? No
1.20 New or diverted transmission lines or pipelines? No
1.21 Impoundment, damming, culverting, realignment or other changes to the hydrology of watercourses or aquifers? No
1.22 Stream crossings? No
1.23 Abstraction or transfers of water from ground or surface waters? No Present water consumption is approximately 3793 m3/day for Cement Plant, TPP, Mines, Colony & others. The present requirement of water for the Cement Plant, Thermal Power Plant and colony is met from reservoir developed in the captive mines and near to the plant also. The Capacity of mine water reservoir is about 530 Million Gallon whereas the area of water reservoir located near to the plant is 10. 67 hac having volume of 200 million gallon. Water from reservoir is drawn and passed through
1.24 Changes in water bodies or the land surface affecting drainage or run-off? No
1.25 Transport of personnel or materials for construction, operation or decommissioning? No Plant has already is in operation and all infrastructure are available within the cement plant complex.
1.26 Long-term dismantling or decommissioning or restoration works? No
1.27 Ongoing activity during decommissioning which could have an impact on the environment? No
1.28 Influx of people to an area in either temporarily or permanently? Yes Cement plant is already in operation for production of cement (2.40 million TPA), clinker (1.67 million TPA) along with TPP for Power generation of 16 MW, 11 MW & 0.7 MW from Solar Power plant. The proposed increase will not require any additional significant volume of man power. Only 10 to 15 number of additional man power may be required considering the proposed project. Total direct employment generation for the existing plant is estimated as more than 1500 numbers whereas indirect employmen
1.29 Introduction of alien species? No
1.30 Loss of native species or genetic diversity? No
1.31 Any other actions? No
2 Use of Natural resources for construction or operation of the Project (such as land, water, materials or energy, especially any resources which are non-renewable or in short supply):
S.No Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data
2.1 Land especially undeveloped or agricultural land (ha) No Total 587.119 ha of land is being with the unit for plant, colony & Mines. The existing built area of plant is about 31.465 ha of land. No additional land is required as the case is sought for up gradation and optimization
2.2 Water (expected source & competing users) unit: KLD Yes The present requirement of water for the Cement Plant, Thermal Power Plant and colony is met from reservoir developed in the captive mines and near to the plant also. The Capacity of mine water reservoir is about 530 Million Gallon whereas the area of water reservoir located near to the plant is 10. 67 ha having volume of 200 million gallon Water from reservoir is drawn and passed through a filtration plant for purification and chlorination. Then pumped to 4.5 lac liter capacity over head wat
2.3 Minerals (MT) Yes Material Sources Mode of Transportation Requirement Existing 2.40 MTPA Proposed 3.00 MTPA Limestone Captive Mines/ purchased - 25 29.2 Iron ore Captive/ purchased Covered Vehicle 0.02 0.03 Gypsum Purchased Covered Vehicle 1.2 1.2 Slag Purchased Covered Vehicle 1.8 1.3 Flyash Purchased Bulker / Dense Phase 5.9 8.6 Coal * Linkage/ E-auction/ purchased 0.27 0.25 Pet Coke * purchased Covered vehicle 0.16 0.18 AFR Purchased Covered Vehicle - 0.3
2.4 Construction material – stone, aggregates, sand / soil (expected source – MT) No No significant construction is required for the up gradation activity
2.5 Forests and timber (source – MT) No
2.6 Energy including electricity and fuels (source, competing users) Unit: fuel (MT),energy (MW) Yes Present total power requirement for simultaneous running of our complete plant is about 32-33 MW which is being through met from CSEB, 6X100 KWp & 1X102 KWp Solar Plant and two captive Thermal Power Plants with capacity of 16 MW & 11 MW respectively. Total own power generation capacity is 27.7 MW and remaining power is fulfilled by CSEB. After enhancement of clinker production capacity incremental power of 1 MW will be met by increasing the contract demand from CSEB.
2.7 Any other natural resources (use appropriate standard units) No
3 Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health
S.No Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data
3.1 Use of substances or materials, which are hazardous (as per MSIHC rules) to human health or the environment (flora, fauna, and water supplies Yes Certain chemicals like gases, acids, coagulant, etc requires for treatment of boiler/cooling water. Proper storage and handling arrangement have already been provided and it will be ensured that the storage of chemicals shall be within the threshold limit as given in manufacture, storage and import of hazardous chemical rules, 1989 (MSIHC Rules).
3.2 Changes in occurrence of disease or affect disease vectors (e.g. insect or water borne diseases) No Not envisaged as plant is in operation since 1974-1975 and such reporting is observed till date. Rather Health status of the people of area is improved through the medical facilities made available by the unit
3.3 Affect the welfare of people e.g. by changing living conditions? No The various programme has already been taken up under CSR activities. Cement plant, mines and thermal power plant are operational since 1974-75 and positive changes in living condition were noticed of the area as whole. The significant need base progarmme have been taken up under CSR activities. In October 1971, when plant erection work was started, the area was totally a barren land devoid of greenery. Now landscape is adorable and reverberating today with greenery all around the plant, colony
3.4 Vulnerable groups of people who could be affected by the project e.g. hospital patients, children, the elderly etc. No Unit has already provided hospital in complex and number of activities are operational as the unit has been operative since so many years
3.5 Any other causes No
4 Production of solid wastes during construction or operation or decommissioning (MT/month)
S.No Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data
4.1 Spoil, overburden or mine wastes No No such waste is envisaged for the subject project of upgradation/optimization
4.2 Municipal waste (domestic and or commercial wastes) Yes Existing practice of solid waste management shall be continued. Presently solid waste inclusive of kitchen waste is collected from the colony and plant is disposed off at pit and used as a manure. It is proposed that these waste will be co-incinerated in cement kiln
4.3 Hazardous wastes (as per Hazardous Waste Management Rules) Yes The unit has already received the Authorization for the waste under HWM act 2016. The present practice shall be continue after the proposed expansion. Details of Solid & HW management is as follows : Description Unit Quantity Mode of Disposal Used Oil KL 13,940 Disposed off to authorized recyclers Spent ion exchange resin MT 0.250 Disposal through authorized TSDF. Lead Acid batteries Kg 7410 Sold to registered cyclers Metal Scrap (Non Hazardous) MT 955 Sold to Buyer
4.4 Other industrial process wastes Yes Details of Solid & HW management is as follows : Description Unit Quantity Mode of Disposal Metal Scrap (Non Hazardous) MT 955 Sold to Buyer Rubber Belt Scrap MT 13 Sold to Buyer Fly ash TPD 250 MT/day Used for Manufacturing of PPC Waste Water from Cement plant & TPP Domestic Waste water KL Zero Liquid Discharge Condition 348 KL/D The waste water generated from cement plant and CPP is being treated in the treatment plant 250 x 2 KLD & 60 KLD STP is in progress for Waste water
4.5 Surplus product No
4.6 Sewage sludge or other sludge from effluent treatment Yes Sludge from existing Sewage Treatment has been used as manure within the premises
4.7 Construction or demolition wastes No
4.8 Redundant machinery or equipment No
4.9 Contaminated soils or other materials No Zero discharge treatment system has already been provided. No contamination of soil is reported till date.
4.10 Agricultural wastes No
4.11 Other solid wastes No
5 Release of pollutants or any hazardous, toxic or noxious substances to air(Kg/hr)
S.No Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data
5.1 Emissions from combustion of fossil fuels from stationary or mobile sources Yes Coal and pet coke are the major fuel being used in the process. Low NOX system for the Calciner has already been installed to reduce the NOX emission to below acceptable range of 1000 mg/ Nm3,. It is not envisaged that additional SNCR system will be required at this point. However based on the final pyro system selected, the estimated NOX emission can be evaluated and abatement will be accordingly finalized. The SOX emission is usually taken care of in the cement process based on the raw mat
5.2 Emissions from production processes Yes The emission from kiln, coal mill, cement mill TPP etc have been controlled though air pollution control equipments provided at various points and then let out into the atmosphere through a stack of adequate heights. Replacement of existing polymers bags with homo polymer bags of RABH/dust collector are proposed. The existing emission load of TPM is found below 25 mg/Nm3 which is meeting the norms as given 50 mg/nm3 by SPCB. Emission Source Existing APCE Designed Emission level (mg/nm3)
5.3 Emissions from materials handling including storage or transport Yes Fugitive emission is envisaged during handling of raw materials like Coal, gypsum and fly ash etc. Adequate dust extraction system, water spraying arrangement, dense phase conveying system etc have been deployed of. Concreting of the Internal roads and their intermittent maintenance has already done to prevent dust emissions resulting from plying of vehicular traffic. The transportation of materials have been carried out in duly covered vehicles.
5.4 Emissions from construction activities including plant and equipment No
5.5 Dust or odours from handling of materials including construction materials, sewage and waste No
5.6 Emissions from incineration of waste No
5.7 Emissions from burning of waste in open air (e.g. slash materials, construction debris) No
5.8 Emissions from any other sources No
6 Generation of Noise and Vibration, and Emissions of Light and Heat:
S.No Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data
6.1 From operation of equipment e.g. engines, ventilation plant, crushers Yes In operation phase, the major source of noise generation are from the rotating device (Turbine & Compressor motors), crusher, grinding unit, coal mill & Kiln. Necessary noise control and abatement measures have been adopted to minimize the noise level from the plant during construction and operation phase to a maximum of 85 dBA as per the requirement of OSHA (Occupational Safety and Health Administration) Standards Machinery manufactured on OSHA/MOEF guidelines have been purchased. Noise encl
6.2 From industrial or similar processes Yes Operational noise and vibrations within the CPP is not be transmitted outside the project site. The noise levels are attenuated by the green belt around the plant premises. Foundations and structures are so designed as to minimize the vibrations and noise level. The noise levels are be maintained as per CPCB guidelines. The workers have been provided with ear muffs
6.3 From construction or demolition No
6.4 From blasting or piling No
6.5 From construction or operational traffic No
6.6 From lighting or cooling systems No Noise, vibration, heat and intensity of light is negligible from the lighting and cooling systems.
6.7 From any other sources No
7 Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface waters, groundwater, coastal waters or the sea:
S.No Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data
7.1 From handling, storage, use or spillage of hazardous materials Yes Waste oil have been stored in covered HDPE/MS drums and given to authorized vendors. Hence there no spillage is envisaged, which may affect the environment. Spent resin, spent Carbon, oil soak cotton, is being disposed off to PCB approved agencies.
7.2 From discharge of sewage or other effluents to water or the land (expected mode and place of discharge) Yes Softener Plant regeneration water & boiler’s blow down has been neutralized in a neutralization tank and is being mixed with CT Blow down in a Central Monitoring Basin and used for greenbelt development and coal/ash conditioning. Sanitary wastewater has been treated in STP of 250 x 2 KLD & 60 KLD x 1 . Hence there is hardly any adverse impact on environment due to the effluent generation.
7.3 By deposition of pollutants emitted to air into the land or into water Yes The main pollutants from the project is particulate matter are Particulate matter, SO2, NOx, CO from the stack attached. Necessary pollution control system as given in 5.1 have already been installed and further up gradation shall be done in line with the proposed capacity expansion. Particulate matter emissions from the stack is being controlled by installing Hybrid Filter, ESP and Bag filters. Low NOx burner has already been provided and SO2 emissions is being controlled through lime injecti
7.4 From any other sources No
7.5 Is there a risk of long term build up of pollutants in the environment from these sources? No There will not be any risk of long term build up of pollutants in the environment. The process is a proven and environment friendly technology.
8 Risk of accidents during construction or operation of the Project, which could affect human health or the environment
S.No Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data
8.1 From explosions, spillages, fires etc from storage, handling, use or production of hazardous substances Yes Adequate Fire fighting, Safety infrastructure and trained personnel have been made available at the site. Environment, Health and Safety (EHS) policy is already implemented for project with the assistance of experts in the field. On site and off site emergency plan have already been delineated for the project.
8.2 From any other causes No
8.3 Could the project be affected by natural disasters causing environmental damage (e.g. floods, earthquakes, landslides, cloudburst etc)? No The site is not affected by Floods, Earthquakes, Landslides, Cloud burst etc. Proposed plant site falls in Seismic Zone-III. No natural disaster is reported in the region in the past.
9 Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality
S.No Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data
9.1 Lead to development of supporting utilities, ancillary development or development stimulated   by the project which could have impact on the environment e.g.:
  • Supporting infrastructure (roads, power supply,waste or waste water treatment, etc.)
  • housing development
  • extractive industries
  • supply industries
  • Other
 No With the implementation of the project since 1974, there is significant development of utilities like transport agencies, garages, convenient market for various commodities and mechanical workshops in the area which is not likely to impart any negative impact on the surrounding environment. The existing road network is being utilized for proposed activity which is developed by Century cement. Operational Power is sourced from CPP/ Grid and shall continue. Waste water management shall ensure ze
9.2 Lead to after-use of the site, which could have an impact on the environment No
9.3 Set a precedent for later developments Yes Unit is already carrying our CSR activities in the area. Ancillaries have already been developed as the cement, mining and power generation units are in operation. Number of direct and in-direct employment are generated during the course of time.
9.4 Have cumulative effects due to proximity to other existing or planned projects with similar effects Yes Project is being proposed in the cement complex. Number of other industrial units are also in operation in the 10 km radius
(III) Environmental Sensitivity
S.No Areas Name/Identity Aerial distance (within 15km.) Proposed project location boundary
1 Areas protected under international conventions, national or local legislation for  their ecological, landscape, cultural or other related value
 No
2 Areas which are important or sensitive for ecological reasons - Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests No
3 Areas used by protected, important or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration No
4 Inland, coastal, marine or underground waters No
5 State, National boundaries No
6 Routes or facilities used by the public for access to recreation or other tourist, pilgrim areas No
7 Defence installations No
8 Densely populated or built-up area Yes Tilda- 5.0km
9 Areas occupied by sensitive man-made land uses (hospitals, schools, places of worship, community facilities) Yes Century cement- Hospital, Tilda
10 Areas containing important, high quality or scarce resources.(ground water resources,surface resources,forestry,agriculture,fisheries,tourism,minerals) Yes Limtstone
11 Areas already subjected to pollution or environmental damage.(those where existing legal environmental standards are exceeded) No
12 Areas susceptible to natural hazard which could cause the project to present environmental problems (earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions) similar effects No
(IV) Proposed Terms of Reference for EIA studies
1 Uploaded Proposed TOR File Annexure-TOR file
2 Uploaded scanned copy of covering letter Annexure-scanned copy of covering letter
3 Uploaded Pre-Feasibility report(PFR) Annexure-PFR
4 Uploaded additional attachments(only single pdf file) NIL
      Essential Detail Sought : NIL
      Additional Detail Sought : NIL
(V) Undertaking
I hereby give undertaking that the data and information given in the application and enclosures are true to be best of my knowledge and belief and I am aware that if any part of the data and information found to be false or misleading at any stage, the project will be rejected and clearance given, if any to the project will be revoked at our risk and cost.
V.(i)
Name of ApplicantAnish
DesignationPresident
Name of Company (Applicant Name should not be given here)M/S. CENTURY TEXTILES AND INDUSTRIES LIMITED (UNIT: CENTURY CEMENT)
AddressCentury Bhawan, dr. Annie Besent Road
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