Report Part 1

Form-2

APPLICATION FOR PRIOR ENVIRONMENTAL CLEARANCE

S. No.

Item

Details

Whether it is a violation case and application is being submitted under Notification No. S.O.804(E) dated 14.03.2017 ?	No
Details of Project:
(a)Name of the project(s)	Amendment in Existing EC (regarding Expansion of Iron & Steel Plant to 1.4 MTPA capacity) for change in configuration of Coke Ovens from 0.6 MTPA Byproduct Recovery type to 0.6 MTPA Heat Recovery type
(b)Name of the Company / Organisation	Kalyani Steels Ltd
(c)Registered Address	NIL
(d)Legal Status of the Company	NIL
(e)Joint Venture	No

Address for the correspondence:
(a)Name of the Applicant
(b)Designation (Owner/ Partner/ CEO)	President & Chief of Projects
(c)Address	NIL
(d)Pin code	411036
(e)E-mail	partha.ghose@kalyanisteels.com
(f)STD Code.	(f)Telephone No.
(g)Fax No.	26821124
(h)Copy of documents in support of the competence/authority of the person making this application to make application on behalf of the User Agency .	Annexure-Uploaded Copy of documents in support of the competence/authority

Category of the Project/Activity as per Schedule of EIA Notification,2006:
(a.I)Project/Activity	3(a) Metallurgical industries (ferrous & non ferrous)
Minor Activity
(b)Category	A
(c)Proposal Number	IA/KA/IND/101916/2019
(d)Master Proposal Number(Single Window)	SW/101914/2019
(e)EAC concerned (for category A Projects only)	NIL
(f)Project Type	Expansion under para 7(ii)

Location of the Project:
(a)Plot/Survey/Khasra No.	Survey Nos. 70, 74, 82, 83, 83/1, 83Part, 84, 87,
(b)Pincode	583228
(c)Bounded Latitudes (North)
From
Degree	15.32
Minutes
Second
From
Degree	15.33
Minutes
Second
(d)Bounded Longitudes (East)
From
Degree	76.24
Minutes
Second
From
Degree	76.26
Minutes
Second
(e)Survey of India Topo Sheet No.	57A/3.57 A/7
(f)Uploaded Topo Sheet File	Copy of Topo Sheet File
(g)Maximum Elevation Above Means Sea Level(AMSL)	545
(h)Uploaded (kml) File	Copy of Kml File
(i)Distance of Nearest HFL from the project boundary within the study area	5.2
(j)Seismic Zone	2

(a)Number of States in which Project will be Executed	1
(b)Main State of the project	Karnataka

Details of State of the project
S. No.	State Name	District Name	Tehsil Name	Village Name
NIL

Details of Terms of Reference (ToR)/EC:

Not Applicable

Whether the Project Exempted from Public Hearing?

Details Not Applicable

Details of Project Configuration/Product:
Details Not Applicable

In case of Expansion / Modernisation / One Time Capacity Expansion (only for Coal Mining) / Expansion under Clause 7(ii) / Modernisation under Clause 7(ii) / Change of Product Mix under Clause 7(ii):
(a)Details of certified report on compliance of earlier environmental clearance condition
(i)Certified Compliance By	Regional
(ii)Details of Regional Office of MoEFCC / Zonal Office of CPCB / SPCB / UTPCC from which certified report on	Bangalore
(iii)Letter No.	EP/12.1/530/KAR&EP/12.1/11/2015-16/KAR
(iv)Status of Compliance	Compiled
(v)Certified report on compliance of earlier environmental clearance conditions (Including Monitoring Report)	Copy of Certified Compliance Report
(vi)Date of site visit	Apr 4 2019 12:00AM
(b)Details of Capacity Expansion

S. No.	Product/Activity (Capacity/Area)	Quantity From	Quantity To	Total	Unit	Other Unit	Mode of Transport / Transmission of Product	Other Mode of Transport / Transmission of Product
(1.)	Crude steel	1400000	0	1400000	Tons per Annum(TPA)		Road,Rail

(c)Details of Configuration

S. No.	Plant / Equipment / Facility	Existing Configuration	Proposed Configuration	Final configuration after expansion	Remarks
(1.)	BOF	2 x 60 T	No change	2 x 60 T	No change
(2.)	Billet cum bloom caster	1 x 3 strand	No change	1 x 3 strand	No change
(3.)	Captive power Plant BF gas based	8 MW	No change	8 MW	No change
(4.)	coke oven gas based DR Plant	0.5 MTPA DR	0	0	Deletion of DR plant
(5.)	Sinter Plant	1 x 33 sq m + 1 x 130 sq m (1.79 MTPA)	No change	1 x 33 sq m + 1 x 130 sq m (1.79 MTPA)	No change
(6.)	Coke Oven and By-product Recovery Plant	2 X 45 ovens (0.6 MTPA gross coke)	0	0	Deletion of by-product recovery based Coke oven
(7.)	Lime/dolo Calcining Plant	2 x 300 TPD	No change	2 x 300 TPD	No change
(8.)	LF	3 x 60 T	No change	3 x 60 T	No change
(9.)	VD/RH	2 X 60 T	No change	2 X 60 T	No change
(10.)	EAF	1 X 60 T	No change	1 X 60 T	No change
(11.)	AOD	1 X 60 T	No change	1 X 60 T	No change
(12.)	Billet cum bloom cu m round Continuous Caster	1 x 3 strand	No change	1 x 3 strand	No change
(13.)	Bloom cum round caster	1 X 2 strand	No change	1 X 2 strand	No change
(14.)	Pig casting machine	40 TPH & 180 TPH	No change	40 TPH & 180 TPH	No change
(15.)	Heavy bar Mill	0.31 MTPA	No change	0.31 MTPA	No change
(16.)	Annealing Furnace	60 TPH	No change	60 TPH	No change
(17.)	Tempering Furnace	50 TPH	No change	50 TPH	No change
(18.)	Heat Recovery Type Coke Ovens	0	0.6 MTPA Heat Recovery in 2 phases (0.2 + 0.4)	0.6 MTPA Heat Recovery in 2 phases (0.2 + 0.4)	Installation of heat recovery type coke ovens in place of by-product recovery type
(19.)	Blast Furnace	1 x 750 cum 2 x 250 cum 1 x 350 cum	No change	1 x 750 cum 2 x 250 cum 1 x 350 cum	No change (1.64 MTPA Hot Metal)
(20.)	TRT	3.65 MW	No change	3.65 MW	No change
(21.)	IF	1x50T	No Change	1x50T	No Change
(22.)	Waste heat recovery based power plant	0	75 MW in 2 phases (25+50)	75 MW in 2 phases (25+50)	WHR Power Plant from flue gas of CO HR
(23.)	Air Separation Plant	600 TPD (BOO Basis)	No Change	600 TPD (BOO Basis)	No Change
(24.)	Pellet Plant	1 X 1.2 MTPA	No change	1 X 1.2 MTPA	No change
(25.)	Ingot Casting	1.4 MTPA Crude Steel	No change	1.4 MTPA Crude Steel	No change
(26.)	Bar & WRM	0.49 MTPA	No change	0.49 MTPA	No change
(27.)	Bar & Rod Mill	0.34 MTPA	No change	0.34 MTPA	No change
(28.)	CDQ Based PP	5.4 MW	0	0

9.1.

Details of Consent to Operate
(i)Whether Consent to operate obtained ?	NA
(ii)Copies of all Consent to operate obtained since inception	NA
(iii)Date of Issue	03 Apr 2019
(iv)Valid Upto	01 Apr 2020
(v)File No.	PCB/MIN/2016-17/6299
(vi)Application No.	PCB/MIN/2016-17/6299
(vii)Copy of Consent to operate valid as on date	Copy of Consent to Operate

10.

Project Cost:
(a)Total Cost of the Project at current price level (in Crores)	5531
(b) Funds Allocated for Environment Management (Capital) (in Crores)	300
(c) Funds Allocated Towards CER (Corporate Environment Responsibility) (in Crores)	17.8275
(d) Funds Allocated for Environment Management Plan (EMP) (Recurring per Annum) (in Crores)	10

11.

Whether project attracts the General Condition specified in the Schedule of EIA Notification ?

12.

Whether project attract the Specific Condition specified in the Schedule of EIA Notification ?

13.

Raw Material / Fuel Requirement:
(a)Proposed quantity of raw material/fuel	210000
(b)Existing quantity of raw material/fuel	N/A
(c)Total quantity of raw material/fuel	210000

13.1. Raw Material / Fuel Profile
S. No.	Raw Material / Fuel	Quantity	Unit	Other Unit	Source (incase of Import. please specify country and Name of the port from which Raw Material / Fuel is received )	Mode of Transport	Other Mode of Transport	Distance of Source from Project Site (in Kilometres) (In case of import, distance from the port from which the raw material / fuel is received)	Type of Linkage	Other Type of Linkage	Uploaded Copy of Linkage
(1.)	Coking coal	10000	Tons per Annum		Australia, Mangalore	Road		400	Linkage		Copy of Linkage
(2.)	Sponge Iron	200000	Tons per Annum		domestic	Rail		300	Open Market		Copy of Linkage

16.

Baseline Data

Not Applicable

14.6.

Details of Ground Water Table:
(a)Range of Water Table Pre-Monsoon Season (Meters Below Ground Level (m bgl))	From 10.706 To 3.009
(b)Range of Water Table Post-Monsoon Season (Meters Below Ground Level (m bgl))	From 1.272 To 9.539
(c)Whether Ground Water Intersection will be there ?	No

15. Details of Water Requirement (During Operation)
S. No.	Source	Source Other	Required Quantity (Kilolitre per Day (Kld))	Distance from Source	Copy of Permission from Competent Authority	Mode of Transport	Other Mode of Transport	Method of Water Withdrawal	Other Method of Water Withdrawal	Letter No.	Date of Issue	Permitted Quantity
(1.)	Surface		19548	5.2	Copy of Permission Letter	Pipeline		Barrage		EE/KNNL/No.1 TBRS/TS-1/KNP/2017-18/1616	16 Feb 2018	21821

15.1.

(a)Whether Desalination is proposed

16. Waste Water Management(During Operation)
S. No.	Type/Source	Quantity of Waste Water Generated (Kilolitre per Day)	Treatment Capacity (Kilolitre per Day)	Treatment Method	Mode of Disposal	Other Mode of Disposal	Quantity of Treated Water Used in Recycling/Reuse (Kilolitre per Day)	Quantity of Discharged Water (Kilolitre per Day)
(1.)	NA	0	0	NA	Others	NA	0	0

16.1.

(a)Total Waste Water Generation (Kilolitre per Day)	0
(b)Total Discharged Water (Kilolitre per Day)	0
(c)Total Reused Water (Kilolitre per Day)	0

17. Solid Waste Generation/Management
S. No.	Name of Waste	Item	Other Item	Quantity per Annum	Unit	Distance from Site(KM)	Mode of Transport	Other Mode of Transport	Mode of Disposal	Other Mode of Disposal
(1.)	Not Applicable	Others	NA	0	Tons	0	Others	NA	Others	NA

18.

18.1. Air Quality Impact Prediction
S. No.	Criteria Pollutants	Other Criteria Pollutants	Unit	Baseline Concentration	Distance GLC	Incremental Concentration	Total GLC	Prescribed Standard
(1.)	PM10		Microgram per Meter Cube	89	7.3	8.9	98	100
(2.)	SO2		Microgram per Meter Cube	9.9	1.6	3.2	13.2	80
(3.)	NOx		Microgram per Meter Cube	32.99	1.6	5	38	80
(4.)	PM2.5		Microgram per Meter Cube	42.45	7.3	4.5	47	60

18.2. Stack Details
S. No.	Source	Fuel	Stack Height(m)	Stack Diameter(m)	Pollutants	Other Pollutants	Emission (GLS)
(1.)	COWHRB	NA	70	4.2	PM10		2.16
(2.)	COWHRB	NA	70	4.2	SO2		5.4
(3.)	COWHRB	NA	70	4.2	NOx		16.25

19.

Power Requirement:
(a)Quantity (Kilo Volt Amps (kVA))	140000
(b)Source	Captive and KPTCL
(c)Uploaded Copy of Agreement	Copy of Agreement
(d)Standby Arrangement (Details of DG Sets)	6 MW
(e)Stack Height (in m)	30

20.

Land Ownership Pattern:
(a)Forest Land (ha.)	0
(b)Private Land (ha.)	0
(c)Government Land (ha.)	0
(d)Revenue Land (ha.)	0
(e)Other Land (ha.)	222.136
Total Land (ha.)	222.136

21.

Present Land Use Breakup of the Study Area in Ha:
(a)Agriculture Area (ha.)	21038
(b)Waste/Barren Land (ha.)	942
(c)Grazing/ Community Land (ha.)	0
(d)Surface Water Bodies (ha.)	3140
(e)Settlements (ha.)	628
(f)Industrial (ha.)	0
(g)Forest (ha.)	942
(h)Mangroves (ha.)	0
(i)Marine Area (ha.)	0
(j)Others (ha.) : barren land and open scrub	4710
Total (ha.)	31400

22. Land requirement for various activities
S. No.	Description of Activity / Facility / Plant / Others	Others	Land Requirement (ha.)	Remarks
(1.)	Green belt		73.30	33% of total land

Total (ha.)

73.3

23.

Ecological and Environmental Sensitivity (Within 10 Km):- WLS-Wild Life Sanctuaries; NPA-Notified Protected Area; ESAs-Eco Sensitive Areas; ESZs-Eco Sensitive Zones :

23.1. Details of Ecological Sensitivity :
S. No.	Details of Ecological Sensitivity	Name	Distance from the Project (Km)	Remarks
(1.)	Critically Polluted Area	NA	0	NA
(2.)	WLS	NA	0	NA
(3.)	ESZs	NA	0	0
(4.)	ESAs	NA	0	0
(5.)	NPA	NA	0	NA
(6.)	Corridors	NA	0	0
(7.)	Wildlife Corridors	NA	0	0

23.2. Details of Environmental Sensitivity :
S. No.	Details of Environmental Sensitivity	Other Details of Environmental Sensitivity	Name	Distance from the Project (Km)	Remarks
(1.)	Defence Installations		NA	0	NA
(2.)	Others	NA	NA	0	NA
(3.)	Archaeological Sites		NA	0	NA
(4.)	Forest		NA	0	0

23.3.

(a)Whether Noc / Permission from the competent authority is required?	No
(b)Whether NBWL recommendation is required?	No

24.

Forest Land:
Whether any Forest Land involved?	No

25.

Tree Cutting:
(a)No. of Trees Cut for the Project (if Forest Land not Involved)	0
(b)Details of Tree Cutting and Planting of Trees	Not Applicable

26.

Land Acquisition Status:
(a)Acquired Land(Ha)	222.136
(b)Land yet to be acquired(Ha)	0
(c)Status of Land acquisition if not acquired	NA

27.

Rehabilitation and Resettlement (R&R):
(a)No. of Villages	0
(b)No. of Households	0
(c)No. of PDFs (Project Displaced Families)	0
(d)No. of PAFs (Project Affected Families)	0
(e)Funds Allocated for R&R(in INR) (in Lacs)	0
(f)Status of R&R	Completed

28.

Details of Presence of Schedule-I Species:
(a)Whether there is Presence of Schedule-I Species ?	No
(b)Whether conservation plan for Schedule-I Species has been prepared ?	No
(c)Whether conservation plan for Schedule-I Species has been approved by competent authority ?	No

29.

Details of Presence of Water Bodies in Core Area:
(a)Whether there is Presence of Water Bodies in Core Area ?	No
(b)Whether there is Diversion Required ?	No
(c)Whether permission has been obtained from competent authority ?	No

30.

Details of Presence of Water Bodies in Buffer Area:
(a)Whether there is Presence of Water Bodies in Buffer Area ?	Yes
(i)Details of Water Bodies in Buffer Area	Tungabhadra Reservoir
(ii)Direction of Water Bodies in Buffer Area	South
(iii)Distance of Water Bodies in Buffer Area	5.2

31.

Manpower Requirement:
(a)Permanent Employment-During Construction	60
(b)Permanent Employment-During Operation	1000
(c)Temporary Employment- During Construction	250
(d)Temporary Employment- During Operation	250
(e)No. of working days	350
(f)Total Manpower	1560

32.

Green Belt in Ha:
(a)Uploaded Green Belt plan	Copy of Green Belt Plan

S. No.	Description	Existing	Total
(1.)	Total Area of Green Belt	73.30	73.3
(2.)	Percentage of Total Project Area	33	33
(3.)	No. of Plants	150000	150000
(4.)	Funds Allocated	120000	120000

33. Project Benefits
S. No.	Type of Project Benefits	Details of Project Benefits
(1.)	Environmental	As a part opf peripheral development, environmental improvement programs such as plantation program, community rain water harvesting, conversion of village roads to black-topped roads, etc will be undertaken.
(2.)	Social	The project would impact the socio-economic status of the region positively by creating employment opportunities. The allocated budget for peripheral development would also lead to overall social & economic development of the region.
(3.)	Financial	Capital investment would be an asset to the state, leading to regional development & economic benefits to the government.

34. CRZ Specific Details : Not Applicable

35. Sector Specific Details : NOT APPLICABLE

35. Sector Specific Details For Industrial Projects - 1

S. No.

Item

Details

S. No.

Item

Details

36.

Details of Court Cases:
(a)Whether there is any Court Cases pending against the project and/or land in which the project is proposed to be set up ?	No

37.

Details of Direction Issued under Environment (Protection) Act / Air (Prevention & Control of Pollution)) Act / Water (Prevention & Control of Pollution) Act:
(a)Whether any Direction issued under EPA Act/Air Act/Water Act ?	No

38.

Details of EIA Consultant:
(a)Have you hired Consultant for preparing document?	Yes
(i)Accreditation No.	RA 134th AC meeting:June 08,2017, Rev 01
(ii)Name of the EIA Consultant	M N dastur & Co (P) Ltd.
(iii)Address	P-17, Mission Row Extension, Kolkata -700013
(iv)Mobile No.	9433341156
(v)Landline No.	0332250500
(vi)Email Id	sandip.m@dastur.com
(vii)Category of Accreditation	A
(viii)Sector of Accreditation	Industrial Projects - 1
(ix)Validity of Accreditation	30 Apr 2019
(x)Uploaded Certificate of Accreditation certified by QCI/NABET	Copy of Certificate of Accreditation

39.

Documents to be Attached:
(a)Uploaded Copy of EIA/EMP Report	Copy of EIA/EMP
(b)Uploaded Copy of Risk Assessment Report	Copy of Risk Assessment
(c)Uploaded Copy of Feasibility Report/ Detailed Project Report(DPR) /Detailed Engineering Report /Detailed Conceptual Plan /Approved Mining Plan	Copy of Feasibility Report/ Detailed Project Report(DPR) /Detailed Engineering Report /Detailed Conceptual Plan /Approved Mining Plan
(d)Uploaded Copy of Final Layout Plan	Copy of Final Layout Plan
(e)Uploaded Cover Letter	Copy of Cover Letter
(f)Uploaded Copy of documents in support of the competence/authority of the person making this application to make application on behalf of the User Agency	Copy of documents in support of the competence/authority of the person making this application to make application on behalf of the User Agency
(g)Uploaded Additional File	Copy of Additional File
(h)Uploaded Proposal Presentation (To be given in EAC meeting)	NA

Essential Detail Sought : NIL

Additional Detail Sought : NIL

Undertaking

I hereby give undertaking that the data and information given in the application and enclosures are true to be best of my knowledge and belief. And I am aware that if any part of the data and information found to be false or misleading at any stage, the project will be rejected and clearance given, if any to the project will be revoked at our risk and cost. In addition to above, I hereby give undertaking that no activity/ construction/ expansion has since been taken up.

Name of Applicant
Designation	President & Chief of Projects
Name of Company (Applicant Name should not be given here)	Kalyani Steels Ltd
Address	M/S Kalyani Steels Ltd, Corporate building, 2nd Floor, Mundhwa, Pune, Maharashtra 411036