Form-2
APPLICATION FOR PRIOR ENVIRONMENTAL CLEARANCE
S. No.Item Details
1.
Whether it is a violation case and application is being submitted under Notification No. S.O.804(E) dated 14.03.2017 ? No
Details of Project:
(a)Name of the project(s) Amendment in Existing EC (regarding Expansion of Iron & Steel Plant to 1.4 MTPA capacity) for change in configuration of Coke Ovens from 0.6 MTPA Byproduct Recovery type to 0.6 MTPA Heat Recovery type
(b)Name of the Company / Organisation Kalyani Steels Ltd
(c)Registered Address
(d)Legal Status of the Company Private
(e)Joint Venture No
2.
Address for the correspondence:
(a)Name of the Applicant
(b)Designation (Owner/ Partner/ CEO) President & Chief of Projects
(c)Address NIL
(d)Pin code 411036
(e)E-mail partha.ghose@kalyanisteels.com
(f)STD Code. (f)Telephone No.
(g)Fax No. 26821124
(h)Copy of documents in support of the competence/authority of the person making this application to make application on behalf of the User Agency . Annexure-Uploaded Copy of documents in support of the competence/authority
3.
Category of the Project/Activity as per Schedule of EIA Notification,2006:
(a)Project/Activity3(a) Metallurgical industries (ferrous & non ferrous)
(b)Category A
(c)Proposal Number IA/KA/IND/101916/2019
(d)Master Proposal Number(Single Window) SW/101914/2019
(e)EAC concerned (for category A Projects only) Industrial Projects - 1
(f)Project Type Expansion under para 7(ii)
4.
Location of the Project:
(a)Plot/Survey/Khasra No. Survey Nos. 70, 74, 82, 83, 83/1, 83Part, 84, 87,
(b)Pincode 583228
(c)Bounded Latitudes (North) FROM 15.32 To 15.33
(d)Bounded Longitudes (East) FROM 76.24 To 76.26
(e)Survey of India Topo Sheet No. 57A/3.57 A/7
(f)Uploaded Topo Sheet File Copy of Topo Sheet File
(g)Maximum Elevation Above Means Sea Level(AMSL) 545
(h)Uploaded (kml) File Copy of Kml File      
(i)Distance of Nearest HFL from the project boundary within the study area 5.2
(j)Seismic Zone 2
5.
(a)Number of States in which Project will be Executed 1
(b)Main State of the project Karnataka
Details of State(s) of the project
S. No. State Name District Name Tehsil Name Village Name
(1.)KarnatakaKoppalKoppalGinigera & Kanakapura
6.
Details of Terms of Reference (ToR)/EC: Not Applicable
4.
Whether the Project Exempted from Public Hearing? Details Not Applicable
8.
Details of Project Configuration/Product:
Details Not Applicable
9.
In case of Expansion / Modernisation / One Time Capacity Expansion (only for Coal Mining) / Expansion under Clause 7(ii) / Modernisation under Clause 7(ii) / Change of Product Mix under Clause 7(ii):
(a)Details of certified report on compliance of earlier environmental clearance condition
(i)Certified Compliance By Regional
(ii)Details of Regional Office of MoEFCC / Zonal Office of CPCB / SPCB / UTPCC from which certified report on Bangalore
(iii)Letter No. EP/12.1/530/KAR&EP/12.1/11/2015-16/KAR
(iv)Status of Compliance Compiled
(v)Certified report on compliance of earlier environmental clearance conditions (Including Monitoring Report) Copy of Certified Compliance Report
(vi)Date of site visit N/A
(b)Details of Capacity Expansion
S. No.Product/Activity (Capacity/Area)Quantity FromQuantity ToTotal UnitOther UnitMode of Transport / Transmission of ProductOther Mode of Transport / Transmission of Product
(1.)Crude steel140000001400000Tons per Annum(TPA)Road,Rail
(c)Details of Configuration
S. No.Plant / Equipment / Facility Existing ConfigurationProposed ConfigurationFinal configuration after expansionRemarks
(1.)BOF2 x 60 TNo change2 x 60 TNo change
(2.)Billet cum bloom caster1 x 3 strandNo change1 x 3 strandNo change
(3.)Captive power Plant BF gas based8 MWNo change8 MWNo change
(4.)coke oven gas based DR Plant0.5 MTPA DR00Deletion of DR plant
(5.)Sinter Plant1 x 33 sq m + 1 x 130 sq m (1.79 MTPA)No change1 x 33 sq m + 1 x 130 sq m (1.79 MTPA)No change
(6.)Coke Oven and By-product Recovery Plant2 X 45 ovens (0.6 MTPA gross coke)00Deletion of by-product recovery based Coke oven
(7.)Lime/dolo Calcining Plant2 x 300 TPDNo change2 x 300 TPDNo change
(8.)LF3 x 60 TNo change3 x 60 TNo change
(9.)VD/RH2 X 60 TNo change2 X 60 TNo change
(10.)EAF1 X 60 TNo change1 X 60 TNo change
(11.)AOD1 X 60 TNo change1 X 60 TNo change
(12.)Billet cum bloom cu m round Continuous Caster1 x 3 strandNo change1 x 3 strandNo change
(13.)Bloom cum round caster1 X 2 strandNo change1 X 2 strandNo change
(14.)Pig casting machine40 TPH & 180 TPHNo change40 TPH & 180 TPHNo change
(15.)Heavy bar Mill0.31 MTPANo change0.31 MTPANo change
(16.)Annealing Furnace60 TPHNo change60 TPHNo change
(17.)Tempering Furnace50 TPHNo change50 TPHNo change
(18.)Heat Recovery Type Coke Ovens00.6 MTPA Heat Recovery in 2 phases (0.2 + 0.4)0.6 MTPA Heat Recovery in 2 phases (0.2 + 0.4)Installation of heat recovery type coke ovens in place of by-product recovery type
(19.)Blast Furnace1 x 750 cum 2 x 250 cum 1 x 350 cumNo change1 x 750 cum 2 x 250 cum 1 x 350 cumNo change (1.64 MTPA Hot Metal)
(20.)TRT3.65 MWNo change3.65 MWNo change
(21.)IF1x50TNo Change1x50TNo Change
(22.)Waste heat recovery based power plant075 MW in 2 phases (25+50)75 MW in 2 phases (25+50)WHR Power Plant from flue gas of CO HR
(23.)Air Separation Plant600 TPD (BOO Basis)No Change600 TPD (BOO Basis)No Change
(24.)Pellet Plant1 X 1.2 MTPANo change1 X 1.2 MTPANo change
(25.)Ingot Casting1.4 MTPA Crude SteelNo change1.4 MTPA Crude SteelNo change
(26.)Bar & WRM0.49 MTPANo change0.49 MTPANo change
(27.)Bar & Rod Mill0.34 MTPANo change0.34 MTPANo change
(28.)CDQ Based PP5.4 MW00
9.1.
Details of Consent to Operate
(i)Whether Consent to operate obtained ? NA
(ii)Copies of all Consent to operate obtained since inception NA
(iii)Date of Issue 03 Apr 2019
(iv)Valid Upto 01 Apr 2020
(v)File No. PCB/MIN/2016-17/6299
(vi)Application No. PCB/MIN/2016-17/6299
(vii)Copy of Consent to operate valid as on date Copy of Consent to Operate
10.
Project Cost:
(a)Total Cost of the Project at current price level (in Crores) 5531
(b) Funds Allocated for Environment Management (Capital) (in Crores) 300
(c) Funds Allocated Towards CER (Corporate Environment Responsibility) (in Crores) 17.8275
(d) Funds Allocated for Environment Management Plan (EMP) (Recurring per Annum) (in Crores) 10
11.
Whether project attracts the General Condition specified in the Schedule of EIA Notification ? No
12.
Whether project attract the Specific Condition specified in the Schedule of EIA Notification ? No
13.
Raw Material / Fuel Requirement:
(a)Proposed quantity of raw material/fuel 210000
(b)Existing quantity of raw material/fuel N/A
(c)Total quantity of raw material/fuel 210000
    13.1.        Raw Material / Fuel Profile
S. No.Raw Material / Fuel QuantityUnitOther UnitSource (incase of Import. please specify country and Name of the port from which Raw Material / Fuel is received )Mode of TransportOther Mode of TransportDistance of Source from Project Site (in Kilometres) (In case of import, distance from the port from which the raw material / fuel is received)Type of Linkage Other Type of Linkage Uploaded Copy of Linkage
(1.)Coking coal10000Tons per AnnumAustralia, MangaloreRoad400 LinkageCopy of Linkage
(2.)Sponge Iron200000Tons per AnnumdomesticRail300 Open MarketCopy of Linkage
16.
Baseline Data Not Applicable
14.6.
Details of Ground Water Table:
(a)Range of Water Table Pre-Monsoon Season (Meters Below Ground Level (m bgl)) From 10.706 To 3.009
(b)Range of Water Table Post-Monsoon Season (Meters Below Ground Level (m bgl)) From 1.272 To 9.539
(c)Whether Ground Water Intersection will be there ? No
     15.      Details of Water Requirement (During Operation)
S. No.Source Source Other Required QuantityDistance from SourceCopy of Permission from Competent Authority Mode of TransportOther Mode of TransportMethod of Water WithdrawalOther Method of Water WithdrawalLetter No.Date of IssuePermitted Quantity
(1.)Surface195485.2Copy of Permission LetterPipelineBarrageEE/KNNL/No.1 TBRS/TS-1/KNP/2017-18/161616 Feb 201821821
15.1.
(a)Whether Desalination is proposed No
    16.       Waste Water Management(During Operation)
S. No.Type/Source Quantity of Waste Water Generated (Kilolitre per Day)Treatment Capacity (Kilolitre per Day) Treatment MethodMode of DisposalOther Mode of DisposalQuantity of Treated Water Used in Recycling/Reuse (Kilolitre per Day)Quantity of Discharged Water (Kilolitre per Day)
(1.)NA00NAOthersNA00
16.1.
(a)Total Waste Water Generation 0
(b)Total Discharged Water 0
(c)Total Reused Water 0
    17.       Solid Waste Generation/Management
S. No.Name of Waste Item Other ItemQuantity per AnnumUnitDistance from Site(KM)Mode of TransportOther Mode of TransportMode of DisposalOther Mode of Disposal
(1.)Not ApplicableOthersNA0Tons0OthersNAOthersNA
18.
    18.1.     Air Quality Impact Prediction
S. No.Criteria Pollutants Other Criteria PollutantsUnitBaseline ConcentrationDistance GLCIncremental ConcentrationTotal GLCPrescribed Standard
(1.)PM10Microgram per Meter Cube897.38.998100
(2.)SO2Microgram per Meter Cube9.91.63.213.280
(3.)NOxMicrogram per Meter Cube32.991.653880
(4.)PM2.5Microgram per Meter Cube42.457.34.54760
    18.2.     Stack Details
S. No.Source FuelStack Height(m)Stack Diameter(m)PollutantsOther PollutantsEmission (GLS)
(1.)COWHRBNA704.2PM102.16
(2.)COWHRBNA704.2SO25.4
(3.)COWHRBNA704.2NOx16.25
19.
Power Requirement:
(a)Quantity (Kilo Volt Amps (kVA)) 140000
(b)Source Captive and KPTCL
(c)Uploaded Copy of Agreement Copy of Agreement
(d)Standby Arrangement (Details of DG Sets) 6 MW
(e)Stack Height (in m) 30
20.
Land Ownership Pattern:
(a)Forest Land 0
(b)Private Land 0
(c)Government Land 0
(d)Revenue Land 0
(e)Other Land 222.136
    Total Land 222.136
21.
Present Land Use Breakup of the Study Area in Ha:
(a)Agriculture Area 21038
(b)Waste/Barren Land 942
(c)Grazing/ Community Land 0
(d)Surface Water Bodies 3140
(e)Settlements 628
(f)Industrial 0
(g)Forest 942
(h)Mangroves 0
(i)Marine Area 0
(j)Others : barren land and open scrub 4710
    Total 31400
    22.     Land requirement for various activities
S. No.Description of Activity / Facility / Plant / Others OthersLand RequirementRemarks
(1.)Green belt73.3033% of total land
Total 73.3
23.
Ecological and Environmental Sensitivity (Within 10 Km):- WLS-Wild Life Species; NPA-Notified Protected Area; ESAs-Eco Sensitive Areas; ESZs-Eco Sensitive Zones :
    23.1.     Details of Ecological Sensitivity :
S. No.Details of Ecological Sensitivity NameDistance from the Project (Km)Remarks
(1.)Critically Polluted AreaNA0NA
(2.)WLSNA0NA
(3.)ESZsNA00
(4.)ESAsNA00
(5.)NPANA0NA
(6.)CorridorsNA00
(7.)Wildlife CorridorsNA00
    23.2.     Details of Environmental Sensitivity :
S. No.Details of Environmental Sensitivity Other Details of Environmental Sensitivity NameDistance from the Project (Km)Remarks
(1.)Defence InstallationsNA0NA
(2.)OthersNANA0NA
(3.)Archaeological SitesNA0NA
(4.)ForestNA00
23.3.
(a)Whether Noc / Permission from the competent authority is required? No
(b)Whether NBWL recommendation is required? No
24.
Forest Land:
Whether any Forest Land involved? No
25.
Tree Cutting:
(a)No. of Trees Cut for the Project (if Forest Land not Involved) 0
(b)Details of Tree Cutting and Planting of Trees Not Applicable
26.
Land Acquisition Status:
(a)Acquired Land(Ha) 222.136
(b)Land yet to be acquired(Ha) 0
(c)Status of Land acquisition if not acquired NA
27.
Rehabilitation and Resettlement (R&R):
(a)No. of Villages 0
(b)No. of Households 0
(c)No. of PDFs (Project Displaced Families) 0
(d)No. of PAFs (Project Affected Families) 0
(e)Funds Allocated for R&R(in Rs) 0
(f)Status of R&R Completed
28.
Details of Presence of Schedule-I Species:
(a)Whether there is Presence of Schedule-I Species ? No
(b)Whether conservation plan for Schedule-I Species has been prepared ? No
(c)Whether conservation plan for Schedule-I Species has been approved by competent authority ? No
29.
Details of Presence of Water Bodies in Core Area:
(a)Whether there is Presence of Water Bodies in Core Area ? No
(b)Whether there is Diversion Required ? No
(c)Whether permission has been obtained from competent authority ? No
30.
Details of Presence of Water Bodies in Buffer Area:
(a)Whether there is Presence of Water Bodies in Buffer Area ? Yes
(i)Details of Water Bodies in Buffer Area Tungabhadra Reservoir
(ii)Direction of Water Bodies in Buffer Area South
(iii)Distance of Water Bodies in Buffer Area 5.2
31.
Manpower Requirement:
(a)Permanent Employment-During Construction 60
(b)Permanent Employment-During Operation 1000
(c)Temporary Employment- During Construction 250
(d)Temporary Employment- During Operation 250
(e)No. of working days 350
(f)Total Manpower 1560
32.
Green Belt in Ha:
(a)Uploaded Green Belt plan Copy of Green Belt Plan
S. No.Description ExistingProposedTotal
(1.)Total Area of Green Belt73.30073.3
(2.)Percentage of Total Project Area33033
(3.)No. of Plants1500000150000
(4.)Funds Allocated1200000120000
    33.         Project Benefits
S. No.Type of Project Benefits Details of Project Benefits
(1.)EnvironmentalAs a part opf peripheral development, environmental improvement programs such as plantation program, community rain water harvesting, conversion of village roads to black-topped roads, etc will be undertaken.
(2.)SocialThe project would impact the socio-economic status of the region positively by creating employment opportunities. The allocated budget for peripheral development would also lead to overall social & economic development of the region.
(3.)FinancialCapital investment would be an asset to the state, leading to regional development & economic benefits to the government.
   34.   CRZ Specific Details : Not Applicable
   35.   Sector Specific Details : NOT APPLICABLE
   35.   Sector Specific Details For Industrial Projects - 1
S. No.Item Details
Additional Detail Sought:   NIL ,w ,3.NIL
S. No.Item Details
36.
Details of Court Cases:
(a)Whether there is any Court Cases pending against the project and/or land in which the project is proposed to be set up ? No
37.
Details of Direction Issued under Environment (Protection) Act / Air (Prevention & Control of Pollution)) Act / Water (Prevention & Control of Pollution) Act:
(a)Whether any Direction issued under EPA Act/Air Act/Water Act ? No
38.
Details of EIA Consultant:
(a)Have you hired Consultant for preparing document? Yes
(i)Accreditation No. RA 134th AC meeting:June 08,2017, Rev 01
(ii)Name of the EIA Consultant M N dastur & Co (P) Ltd.
(iii)Address P-17, Mission Row Extension, Kolkata -700013
(iv)Mobile No. 9433341156
(v)Landline No. 0332250500
(vi)Email Id sandip.m@dastur.com
(vii)Category of Accreditation A
(viii)Sector of Accreditation Industrial Projects - 1
(ix)Validity of Accreditation 30 Apr 2019
(x)Uploaded Certificate of Accreditation certified by QCI/NABET Copy of Certificate of Accreditation
39.
Documents to be Attached:
(a)Uploaded Copy of Feasibility Report/ Detailed Project Report(DPR) /Detailed Engineering Report /Detailed Conceptual Plan Copy of Feasibility Report/ Detailed Project Report(DPR) /Detailed Engineering Report /Detailed Conceptual Plan
(b)Uploaded Copy of Final Layout Plan Copy of Final Layout Plan
(c)Uploaded Cover Letter Copy of Cover Letter
(d)Uploaded Copy of documents in support of the competence/authority of the person making this application to make application on behalf of the User Agency Copy of documents in support of the competence/authority of the person making this application to make application on behalf of the User Agency
(e)Uploaded Additional File Copy of Additional File
(f)Uploaded Updated Form1 Copy of Updated Form1
Undertaking
I hereby give undertaking that the data and information given in the application and enclosures are true to be best of my knowledge and belief. And I am aware that if any part of the data and information found to be false or misleading at any stage, the project will be rejected and clearance given, if any to the project will be revoked at our risk and cost. In addition to above, I hereby give undertaking that no activity/ construction/ expansion has since been taken up.
Name of Applicant
DesignationPresident & Chief of Projects
Name of Company (Applicant Name should not be given here)Kalyani Steels Ltd
Address
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