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Baart sarkar

Payaa-varNa evaM vana maM~alaya

Government of India

Ministry of Environment & Forests

(IA Division)

Paryavaran Bhawan

CGO Complex, Lodhi Road

New Delhi – 110 003

                        E-mail: hsmalviya@gmail.com

      Telephone: 011: 2436 7076

F. No. J-11011/99/2007-IA-II(I)                                              Dated : October 16, 2008

To

 

M/s Steel Authority of India Limited

Bokaro Steel Plant

Bokaro Steel City-827001

Jharkhand

06542-40359

 

Sub:     Expansion of Bokaro Steel Plant from 4 MT to 7 MT Crude Steel at Bokaro Steel City, Jharkhand by M/s Steel Authority of India Ltd. - Environmental clearance reg. 

 

Sir,

            This has reference to your letter ECD/EMS/01/2008_816 dated 18th June, 2008 alongwith EIA/EMP Report, public hearing/public consultation proceeding and CD of public hearing seeking environmental clearance to the above mentioned project. 

 

2.0       The Ministry of Environment and Forests has examined your application.  It is noted that M/s Steel Authority of India Ltd. have proposed for expansion of Bokaro Steel Plant from 4 MT to 7 MT Crude Steel at Bokaro Steel City, Jharkhand.  The expansion will be within the existing premises and will be from BF-BOF Route along with Coke Oven and Sinter Plant. The existing Steel melting Shop-I (SMS-I) and Slabbing unit shall be phased out. The existing plant area is 6973.68 ha. Expansion will be within the existing plant premises The expected cost of the project will be Rs. 11,355.00 Crores. The mordinazition cum expansion project will have the following products / units for existing and proposed project of (4 MTPA to 7 MTPA):

 

S.No.

Name of Units/ Products

Existing Capacity

(4.0 MTPA)

Proposed Capacity

(3.0 MTPA)

Total capacity (7.0MTPA)

  1.  

Coke oven complex (gross coke)

3.44 MTPA

-

3.44 MTPA

  1.  

Sinter plant complex (gross sinter)

6.9 MTPA

2.00 MTPA

8.90 MTPA

  1.  

Blast furnace complex (gross hot metal)

4.5 MTPA

3.0 MTPA

7.5 MTPA

  1.  

SMS

4.0 MTPA

3.0 MTPA

7.0 MTPA (CS)

  1.  

SMS- I

1.5 MTPA

-

-

  1.  

SMS - II

2.7 MTPA

0.6 MTPA

3.3 MTPA(Is)

  1.  

SMS -III

-

3.9 MTPA

3.9 MTPA (Is)

  1.  

Slabbing mill

Universal slabbing mill with 7 no. soaking pit

-

Phase out

  1.  

Hot strip mill (HSM)

3.2 MTPA

1.3 MTPA

4.5 MTPA

  1.  

New hot strip mill with thin caster hot strip Finishing train

-

2.3488 MTPA

2.3488 MTPA

  1.  

Existing cold rolling mill complex

1.2 MTPA

-

1.2 MTPA

  1.  

New CMR complex

-

1.2 MTPA

1.2 MTPA

  1.  

Lime

0.1796 MTPA

0.2133 MTPA

0.3929 MTPA

  1.  

Dolo plant

0.0653 MTPA

0.0776 MTPA

0.1429 MTPA

 

3.0       ESP, wet scrubber and bag filters will be provided to control air emissions. The existing water requirement of the plant is 4060 m3/hr additional water required for will be 3600 m3/hr and will be sourced from Tenughat for which BSL has permission. The entire quantity of water will be treated and recycled.

     

4.0       Public hearing meeting was held on 18th March, 2008.  

                  

5.0.      The Ministry of Environment and Forests hereby accords environmental clearance to the above project under the provisions of EIA Notification dated 14th September, 2006 subject to compliance of the following specific and general conditions:

A.        SPECIFIC CONDITIONS :

 

i)                    On-line stack monitoring facilities for all the stacks and sufficient air pollution control devices shall be provided to keep the emission levels below 100 mg/Nm3. In cement plant, limit of PM emission shall be controlled within 50 mg/Nm3 by installing adequate air pollution control system. 

 

ii)                   All the standards prescribed for the coke oven plants shall be followed as per the latest guidelines. Proper and full utilization of coke oven gases in power plant using waste heat recovery steam generators should be ensured and no flue gases shall be discharged into the air.

 

iii)                 Gaseous emission levels including secondary fugitive emissions from blast furnace and sinter plant shall be controlled within the latest permissible limits issued by the Ministry and regularly monitored. Guidelines / Code of Practice issued by the CPCB should be followed.

 

iv)                 Efforts shall be made to reduce impact of the transport of the raw materials and end products on the surrounding environment including agricultural land. All the raw materials including fly ash shall be transported in the closed containers only and shall not be overloaded.  Vehicular emissions shall be regularly monitored. 

 

v)                  Prior ‘Permission’ for the drawl of the additional water required ( 3600 m3/hr) and shall be sourced from Tenughat for which BSL has permission. The entire quantity of water will be treated and recycled.

 

vi)                 The company shall re-assess the additional water required and submit a detailed plan to minimize water consumption. ‘Zero’ effluent discharge shall be strictly followed and no wastewater shall be discharged outside the premises.

 

vii)               Continuous monitoring of Total Organic Compounds (TOC) shall be done at the outlet of ETP (BOD plant).

 

viii)              All the blast furnace (BF) slag shall be granulated and used to cement manufacture. Flue dust from pellet plant, sinter plant and SMS and sludge from BF shall be re-used in sinter plant.  Coke breeze from coke oven plant shall be used in sinter and pellet plant.  SMS slag shall be given for metal recovery or properly utilized. All the other solid waste including broken refractory mass shall be properly disposed off in environment-friendly manner.

 

ix)                 A time bound action plan shall be submitted to reduce solid waste, its proper utilization and disposal.

 

x)                  Efforts shall be made to use low grade lime, more fly ash and solid waste in the cement manufacturing.

 

xi)                 Proper utilization of fly ash shall be ensured as per Fly ash Notification, 1999 and subsequent amendment in 2003.

 

xii)               As proposed, green belt should be developed in 33 % area.

 

xiii)              All the recommendations made in the Charter on Corporate Responsibility for Environment Protection (CREP) for the Steel plants should be implemented.

 

xiv)             The commitments made during public hearing shall be complied with. An action plan in this respect shall be submitted to the Ministry’s Regional Office at Bhubaneswar.

 

xv)               As proposed, Rs. 749.5 Crores and Rs. 112.5 Crores earmarked towards capital cost and recurring cost/annum for environment pollution control measures shall be judiciously utilized to implement the conditions stipulated by the Ministry of Environment and Forests as well as the State Government.  The funds so provided shall not be diverted for any other purpose.

 

xvi)             Provision shall be made for the housing of construction labour within the site with all necessary infrastructure and facilities such as fuel for cooking, mobile toilets, mobile STP, Safe drinking water, medical health care, crèche etc. The housing may be in the form of temporary structures to be removed after the completion of the project.

 

B.        GENERAL CONDITIONS:

 

i.                     The project authorities must strictly adhere to the stipulations made by the Jharkhand Pollution Control Board (JPCB) and the State Government.

 

ii.                   No further expansion or modifications in the plant shall be carried out without prior approval of the Ministry of Environment and Forests.

 

iii.                  The gaseous emissions from various process units shall conform to the load/mass based standards notified by this Ministry on 19th May, 1993 and standards prescribed from time to time. The Jharhkand Pollution Control Board (JPCB) may specify more stringent standards for the relevant parameters keeping in view the nature of the industry and its size and location.  At no time, the emission level shall go beyond the prescribed standards. Interlocking facilities shall be provided so that process can be automatically stopped in case emission level exceeds the limit.

 

iv.                 At least four ambient air quality monitoring stations shall be established in the downward direction as well as where maximum ground level concentration of SPM, SO2 and NOX are anticipated in consultation with the JPCB. Data on ambient air quality and stack emission shall be regularly submitted to this Ministry including its Regional Office at Bhubaneswar and the JPCB / CPCB once in six months.

 

v.                   In-plant control measures for checking fugitive emissions from all the vulnerable sources shall be provided. Further, specific measures like water sprinkling around the coal stockpiles and asphalting or concreting of the roads shall be done to control fugitive emissions.

 

vi.                 Industrial wastewater shall be properly collected, treated so as to conform to the standards prescribed under GSR 422 (E) dated 19th May, 1993 and 31st December, 1993 or as amended form time to time. The treated wastewater shall be utilized for plantation purpose.

 

vii.                The overall noise levels in and around the plant area shall be kept well within the standards (85 dBA) by providing noise control measures including acoustic hoods, silencers, enclosures etc. on all sources of noise generation.  The ambient noise levels shall conform to the standards prescribed under EPA Rules, 1989 viz. 75 dBA (day time) and 70 dBA (night time).

 

viii.              Occupational health surveillance of the workers shall be done on a regular basis and records maintained as per the Factories Act.

 

ix.                 The company shall develop rain water harvesting structures to harvest the rain water for utilization in the lean season besides recharging the ground water table.

 

x.                   The project proponent shall also comply with all the environmental protection measures and safeguards recommended in the EIA / EMP report. Further, the company must undertake socio-economic development activities in the surrounding villages like community development programmes, educational programmes, drinking water supply and health care etc. Suggestions made during the public hearing shall be implemented.

 

xi.                 The Regional Office of this Ministry at Bhubaneswar / CPCB / JPCB shall monitor the stipulated conditions.  A six monthly compliance report and the monitored data along with statistical interpretation shall be submitted to them regularly.

 

xii.                The Project Proponent shall inform the public that the project has been accorded environmental clearance by the Ministry and copies of the clearance letter are available with the JPCB and may also be seen at Website of the Ministry of Environment and Forests at http:/envfor.nic.in. This shall be advertised within seven days from the date of issue of the clearance letter, at least in two local newspapers that are widely circulated in the region of which one shall be in the vernacular language of the locality concerned and a copy of the same shall be forwarded to the Regional office at Bhubaneswar.

 

xiii.              Project authorities shall inform the Regional Office as well as the Ministry, the date of financial closure and final approval of the project by the concerned authorities and the date of commencing the land development work.

 

6.0.      The Ministry may revoke or suspend the clearance, if implementation of any of the above conditions is not satisfactory.

 

7.0.      The Ministry reserves the right to stipulate additional conditions if found necessary. The Company in a time bound manner shall implement these conditions.

8.0       Any appeal against this environmental clearance shall lie with the National Environment Appellate Authority, if preferred within a period of 30 days as prescribed under Section 11 of the National Environment Appellate Authority Act, 1997.

 

9.0.      The above conditions shall be enforced, inter-alia under the provisions of the Water (Prevention & Control of Pollution) Act, 1974, the Air (Prevention & Control of Pollution) Act, 1981, the Environment (Protection) Act, 1986, Hazardous Wastes (Management and Handling) Rules, 2003 and the Public (Insurance) Liability Act, 1991 along with their amendments and rules.

 

 

(H. S. Malviya)

Joint Director

Copy to:-

Copy to:

 

1.      The Secretary, Department of Environment, Govt. of Jharkhand, Jharkhand.

2.      Chairman, Central Pollution Control Board, Parivesh Bhavan, CBD-cum-Office Complex, East Arjun Nagar, New Delhi - 110 032.

3.      Chairman, Jharkhand Pollution Control Board, Jharkhand, Town Administrative Building, H.E.C., Dhruwa, Ranchi-824004, Jharkhand. 

4.      The Chief Conservator of Forests (Eastern), Regional Office (EZ), A/3, Chandrasekharpur, Bhubaneswar - 751 023, Orissa.

5.      Monitoring Cell, Ministry of Environment and Forests, Paryavaran Bhavan, CGO Complex, New Delhi.

6.      Monitoring Cell

7.      Guard File.

8.      Record File.

 

(H. S. Malviya)

Joint Director

 

 

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